50+ SAMPLE Control Checklist

What Is a Control Checklist?

A control checklist is a tool or document used to assess the state of something and its latest developments. It aids in the identification and isolation of issues. It’s mostly a routine measure that gets updated every now and then when new technology or processes are added. Its purpose is to use the checklist to check for faults and strengthen the system. It’s an effective and efficient means of checking and keeping everything under control. And it can even part of a quality agreement.

Control Measures

When it comes to health and safety, there are hierarchies in control measures. As a measure of regulation, risks and hazard assessment are always in place. Especially when it comes to manufacturing and supply operations, or any profession that involves a significant level of risk. As in a work where you are continually exposed to toxic substances. There are methods in place to control the vulnerabilities and hazards in place to limit the damage. Here are a few examples.

Protective Personal Equipment: Wearing PPE is always recommended when working with harmful tools or chemicals. Rather, it is mandatory to always wear one. It is the first layer of protection that gives a person considerable control over the number of potential effects. If the skin is the first line of defense in the human body, protective equipment shields the flesh. As a result, it’s not just a nice-to-have, but a must-have. When dealing with dangerous objects and materials, one cannot afford to be too casual. There are simply too many potential pitfalls. It is preferable to reduce or eliminate the danger of an accidental burn or cut. So far as personal protective equipment (PPE) can protect someone anyway. However, it is a precaution that should always be taken in dangerous situations. Working in labs or factories, as opposed to software development, where it is just a guy, a computer, and his brain, presents a different type of hazard.   Administrative Control: Making it a policy or rule is one approach to ensure that everyone respects the regulatory standards. One that employees are required to follow as part of their duty. It is less imposing because there may not always be eyes. However, an administrative pressure can compel someone to cooperate more quickly. As a result, safety precautions and procedures might be posted, or staff could be reminded on a regular basis. As a reminder, it’s part of being an administrative employee to establish control over what are safe work practices. Alternatively, appropriate training and understanding are required before being trusted with the task. Other forms could include manuals and instructions, as well as the establishment of work procedures to be followed.   Engineering Control: An engineering control, in principle, is a physical barrier between the hazard and the person. It may also be something that could permanently remove the hazard. Putting ventilators and exhaust to disperse the emission is one example. Alternative example is a barrier between the pedestrian and the road. Or possibly an actual rail. All these physical barrier aid in the management control of risks. It serves as a visual reminder for people to exercise caution. Or that there is an active mechanism in place to help mitigate the risk. And that is heartening for those who are doing their jobs. Or even to bystanders. While strolling, people may become lost in their thoughts. It is best to implement a control measure to avert potentially risky circumstances. And in the workplace, it is simply every employee’s right to be safeguarded.   Isolate the Hazard: Isolating a hazard is one way to control it more effectively. Rather than reacting to it, it is preferable to take a proactive approach. One method is to actively isolate the hazard and focus on strategies to lessen its potential dangers. A preventative action. That is, it is either under lock and key or under surveillance. And not just anyone can have or use it. Taking out medicine, for example, is routinely recorded in some hospitals. That is, make a record of who requested the medicine and where it will be administered. It will be simpler not just to conduct audits, but also to hold anyone who transgress accountable. It’s a strategy for avoiding problems in the future. That is one approach to preventing a situation from growing or becoming unmanageable. It is best to isolate substances that are equally harmful in labs as an example. Or the usage of certain machines necessitates the use of special keys or access. These are examples of control measures that isolate the risk. As a result, it restricts and controls when the hazard becomes a risk.   Substitute to a Lesser Risk: When a hazard is apparent, there is an opportunity to replace it with something less dangerous. When there is an existing equivalent, it is a realistic option. Although it is natural that a substitute may be insufficient or pricey. However, in the long run, particularly with the latter, it is easy to understand its worth. It is always preferable to be safe than sorry. And no accident is always preferred in the field of research, such as medical research. It is preferable to spend more money. Risking the lives just to save money adds nothing to value. And gives the impression that the corporation does not cherish its employees.   Eliminate: It’s easier to say that getting rid of the problem will solve everything. That is not correct. Eliminating a visible problem does not always address its root cause. That means it could occur at any time. In this manner, control is exercised over “time” but not over the actual “danger.” Eliminating an issue can sometimes exacerbate it, causing things to spiral out of control. Chemicals should be handled with extreme caution. But eliminating the hazard by not using them is not exactly ideal.  This entails doing additional studies in addition to the current project. It is necessary to figure out how to remove the hazard without creating another or perhaps aggravating the issue. However, it is possible to agree that it is the best countermeasure or control measure. Nevertheless, it is the one that should be given more thought.

Benefits of Control Measures

Things that get out of hand tend to cause more damage. It is visible in any scenario. That is why people seek to implement control measures to assist mitigate its impact. Or, in the best-case situation, eradicate it. This is when the usage of a sample control checklist comes into play.

Identifies Risk: Risks are not always evident or visible. Personnel could be aware of its existence in terms of surface significance. However, to react or determine the proper control strategy, you must first recognize the danger. This includes assessing its level of possible threat and devising a plan to eliminate it. Then you work your way down the control measure hierarchy. However, the most significant part has been completed. It is critical to identify the danger before formulating contingency plans or responses. The first step toward control is recognizing it.   Knowing Who Exposed to the Risks: Knowing who is exposed to the risk is a necessary step in identifying it. This indicates that control measures could be targeted at this specific population. Control measures can be expensive. As a result, it cannot serve everyone inside the same firm. Rather, it should cater to those whose job it is to deal with it daily. People working in laboratories or doing manual labor are good examples. They must always wear safety equipment to show that they are cognizant of the risk. It also alerts them to the fact that there is a risk and that they are in it. Ignorance on their part will not help when this occurs. As a result, keeping them in the dark is not an option.   Reduce or Eliminate Risks: Eliminating the danger is always the most practical solution. It strives to manage it by putting control mechanisms in place. Eliminating the problem could be the solution. When that is not an option, lowering it is the next best option. As a result, this section should be included in quality control checklists. The dangers involved in its development, for example, as well as the threats it may cause to its customers. People who work on this project should be aware of its significance. Administrative personnel have a higher level of responsibility and awareness. And it is their responsibility to think about it or designate capable individuals to deal with it.   Protect Individuals: The best thing about control measures is the layer of protection they provide. It is their function to act as a barrier or to mitigate the damage. It is a protective field that should exist in areas where risks are present. Because the first and foremost purpose of every undertaking is to protect lives. It is not an acceptable option to compromise. There is no value in any creation if it comes at the expense of a life. That is why, in any profession, control and safety procedures must constantly be followed. And any type of risk should not be discounted lightly. Life is far too unpredictable to put one’s life in jeopardy.

How To Make a Control Checklist

A control checklist serves as its own form of control measure. It aids in keeping the systems within acceptable limits. And keeps risks under control or, at the very least, up to date. As a result, if it has been detected, measures can be done. Alternatively, a strategy and a countermeasure could be devised. That’s because there’s a checklist that walks you through the process of monitoring something to ensure it’s under control. And here’s how to make your own.

  • Step 1. Identify Controls and Measures

    Before you can create a checklist of what to look for, educate yourself with the existing control measures. It is then easier to create a checklist for the procedure itself. When reviewing the measures and controls, ensure that a qualified person on the topic is consulted. This will make it easier to recognize or know how to precisely handle it. It would be pointless if the control checklist did not do what it was designed to do. So, it is better to get advice from specialists or those who are well-versed in the system.

  • Step 2. Check the Available Resources

    So, what are the accessible resources that may be employed to do reliable checks? Is it necessary to buy one? Perhaps it should be always available and stationary? As a response, before creating a checklist, this equipment and resources must be recognized and available. Skipping the process may result in a less reliable checklist. These resources also include the duration and time allotted to them. In addition, who can operate and use them. Or perhaps there are prerequisites, such as documentation, that must be met before it can be used.

  • Step 3. Risks and Costs

    It is critical to identify hazards ahead of time to improve the accuracy of the control checklist. It can be as extensive or as common as you like. There are also additional expenditures in maintenance where control checklists are required. For labor, equipment, and time spent. As a result, it is critical to identify the resources, as well as their prices and dangers. All before completing the tasks on the checklist. Determine the acceptable level of fees and maintenance costs.

  • Step 4. Process

    The most crucial aspect of the checklist is the process. This is the checklist’s real content. It would detail how to properly identify and quantify hazards. Or, more specifically, how to assess the level of safety and quality. All of this entails understanding the control measures and making use of the available resources.


Why Is a Control Checklist Necessary?

A control checklist is a well-thought-out document that considers the resources available as well as the threats identified. And it’s a checklist created with the understanding of how all the control measures should function and operate properly. As a result, it is a crucial factor in developing more compact and robust control mechanisms.

Why are Control Measures Essential?

Control procedures prevent a risk from becoming a full-fledged hazard. It can, at best, eliminate it. The presence of dangers is a technological and potentially monetary issue. Putting operators or employees at danger and causing things to be delayed or damaged. As a result, control measures are in place to avoid going over and beyond what is permissible.

What Is the Best Control Measure?

The most effective control method is to eliminate the hazard. As a result, there is no need to use a substitute or pay additional money to add protective layers.

There are many levels of control measures in place to promote caution and awareness in different workplaces. This is where a quality control checklist or internal control checklist might help. It is used to manage and monitor the control mechanisms in place, as well as to detect hazards. And, as an illustration of control, you should download a control checklist template right now!